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解決方案我公司于1997年引進(jìn)的1條生產(chǎn)線，其中配套的設(shè)備也有德國(guó)Bastian公司同型號(hào)幅寬3600mm的卷取機(jī)。此卷取機(jī)與2600mm卷取機(jī)相比做了少許改進(jìn)，但基本結(jié)構(gòu)功能一致。電氣控制上仍采用西門子S5PLC，但操作面板更新為西門子OP15機(jī)有1個(gè)備用OP15-A1面板，我們?cè)噲D用其替代OPUS-3N在2600mm卷取機(jī)上使用。經(jīng)過對(duì)照分析，兩者雖然軟件功能存在差異，但只要在外部硬件上做些改造，OP15-A1是可以用在2600mm卷取機(jī)上的。
　　具體措施替代時(shí)，裝好OP15-A1，接上電源線和數(shù)據(jù)傳輸線，在裝有SIMENSPROTOOLCS組態(tài)軟件的計(jì)算機(jī)里對(duì)OP15-A1進(jìn)行組態(tài)，并用編程器PG720或用已經(jīng)固化程序的EEPROM對(duì)PLC進(jìn)行傳輸或拷貝新程序。一切安裝完畢后，斷開電源線，連接上PLC與OP15-A1（SS2A串行口）的通信線界面顯示“centercut”閃爍報(bào)警信號(hào)。說明系統(tǒng)的檢測(cè)、加載軟件及傳送數(shù)據(jù)均正常，PLC與OP15通信成功。該故障信號(hào)是“中分刀”過載保護(hù)報(bào)警，而原設(shè)備沒有使用中分刀，參閱資料后，直接采用導(dǎo)線短接，輸入假信號(hào)，故障消失，界面切換到待機(jī)狀態(tài)。

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R911305275 CSB01.1N-PB-ENS-NNN-NN-S-NN-FW
R911305276 CSB01.1N-SE-ENS-NNN-NN-S-NN-FW
R911328178 CSH01.1C-ET-ENS-NNN-NNN-S2-S-NN-FW
R911328094 CSH01.1C-S3-EN2-NNN-NNN-S2-S-NN-FW
R911312309 CSH01.1C-S3-ENS-NNN-NNN-NN-S-NN-FW
R911327303 CSH01.3C-ET-ENS-NNN-CCD-NN-S-NN-FW
R911328005 CSH01.3C-ET-ENS-NNN-CCD-S2-S-NN-FW
R911326825 CSH01.3C-NN-ENS-EN2-CCD-NN-S-NN-FW
R911328912 CSH01.3C-NN-ENS-NNN-CCD-NN-S-NN-FW
R911327681 CSH01.3C-PL-ENS-EN2-CCD-NN-S-NN-FW
R911318477 FWA-INDRV-MPB-05VRS-D5-1-NNN-NN
R911318479 FWA-INDRV-MPB-05VRS-D5-1-SNC-NN
R911328698 FWA-INDRV-MPB-07VRS-D5-0-NNN-NN
R911328706 FWA-INDRV-MPB-07VRS-D5-1-NNN-NN
R911328708 FWA-INDRV-MPB-07VRS-D5-1-SNC-NN
R911328741 FWA-INDRV-MPH-07VRS-D5-1-NNN-NN
R911328743 FWA-INDRV-MPH-07VRS-D5-1-SNC-NN
R911328767 WA-INDRV-MPC-07VRS-D5-1-ALL-MA
R911328762 FWA-INDRV-MPC-07VRS-D5-1-SNC-ML
R911296958 PFM02.1-016-FW
R911328767 FWA-INDRV*-MPC-07VRS-D5-1-ALL-MA
R911328716 FWA-INDRV*-MPD-07VRS-D5-1-NNN-NN
R911328717 FWA-INDRV*-MPD-07VRS-D5-1-SNC-NN
R911328760 FWA-INDRV*-MPC-07VRS-D5-1-NNN-ML
R911328762 FWA-INDRV*-MPC-07VRS-D5-1-SNC-ML
R911334717 FWA-INDRV*-MPC-08VRS-D5-1-NNN-ML

R911336102 KSM02.1B-041C-42N-M1-HP0-ET-L3-D7-NN-FW
R911336101 KSM02.1B-041C-42N-M1-HP2-ET-L3-D7-NN-FW
R911335801 KSM02.1B-061C-35N-M1-HP0-ET-L3-D7-NN-FW
R911335803 KSM02.1B-061C-35N-M1-HP2-ET-L3-D7-NN-FW
R911339328 KSM02.1B-061C-61N-M1-HP0-ET-L3-D7-NN-FW
R911336098 KSM02.1B-071C-35N-M1-HP0-ET-L3-D7-NN-FW
R911335298 KMS02.1B-A018-P-D7-ET-ENH-L3-NN-FW
R911339232 KCU02.2N-ET-ET*-025-NN-N-NN-NW
R911333283 FWA-INDRV*-MPB-17VRS-D5-1-NNN-NN

R911347312 SET KSM02.1B-041C-42N-M1-HP0-ET-L3-D7-NN-FW / FWA-INDRV*-MPB-17VRS-D5-1-NNN-NN
R911347317 SET KSM02.1B-041C-42N-M1-HP2-ET-L3-D7-NN-FW / FWA-INDRV*-MPB-17VRS-D5-1-NNN-NN
R911347367 SET KSM02.1B-061C-35N-M1-HP0-ET-L3-D7-NN-FW / FWA-INDRV*-MPB-17VRS-D5-1-NNN-NN
R911347370 SET KSM02.1B-061C-35N-M1-HP2-ET-L3-D7-NN-FW / FWA-INDRV*-MPB-17VRS-D5-1-NNN-NN
R911347395 SET KSM02.1B-061C-61N-M1-HP0-ET-L3-D7-NN-FW / FWA-INDRV*-MPB-17VRS-D5-1-NNN-NN
R911347418 SET KSM02.1B-071C-35N-M1-HP0-ET-L3-D7-NN-FW / FWA-INDRV*-MPB-17VRS-D5-1-NNN-NN
R911347283 SET KMS02.1B-A018-P-D7-ET-ENH-L3-NN-FW / FWA-INDRV*-MPB-17VRS-D5-1-NNN-NN

R911308683 REXROTH伺服電機(jī)MSK030C-0900-NN-M1-UG0-NNNN
R911308684 REXROTH伺服電機(jī)MSK030C-0900-NN-M1-UG1-NNNN
R911308691 REXROTH伺服電機(jī)MSK030C-0900-NN-M1-UP0-NNNN
R911308692 REXROTH伺服電機(jī)MSK030C-0900-NN-M1-UP1-NNNN
R911306058 REXROTH伺服電機(jī)MSK040B-0600-NN-M1-UG0-NNNN
R911306059 REXROTH伺服電機(jī)MSK040B-0600-NN-M1-UG1-NNNN
R911320614 REXROTH伺服電機(jī)MSK040C-0450-NN-M1-UP0-NNNN
R911320757 REXROTH伺服電機(jī)MSK040C-0450-NN-M1-UP1-NNNN
R911306060 REXROTH伺服電機(jī)MSK040C-0600-NN-M1-UG0-NNNN
R911306061 REXROTH伺服電機(jī)MSK040C-0600-NN-M1-UG1-NNNN
R911306387 REXROTH伺服電機(jī)MSK040C-0600-NN-M1-UP0-NNNN
R911306388 REXROTH伺服電機(jī)MSK040C-0600-NN-M1-UP1-NNNN
R911306383 REXROTH伺服電機(jī)MSK040C-0600-NN-S1-UP0-NNNN
R911299914 REXROTH伺服電機(jī)MSK050C-0600-NN-M1-UP0-NNNN
R911299915 REXROTH伺服電機(jī)MSK050C-0600-NN-M1-UP1-NNNN
R911307221 REXROTH伺服電機(jī)MSK060C-0300-NN-M1-UP0-NNNN
R911307222 REXROTH伺服電機(jī)MSK060C-0300-NN-M1-UP1-NNNN
R911317019 REXROTH伺服電機(jī)MSK061C-0600-NN-M1-UP0-NNNN
R911317757 REXROTH伺服電機(jī)MSK061C-0600-NN-M1-UP1-NNNN
R911312032 REXROTH伺服電機(jī)MSK061C-0600-NN-S1-UG0-NNNN
R911311899 REXROTH伺服電機(jī)MSK071E-0300-NN-M1-UP0-NNNN
R911313947 REXROTH伺服電機(jī)MSK071E-0300-NN-M1-UP1-NNNN
R911310383 REXROTH伺服電機(jī)MSK071E-0450-NN-M1-UG0-NNNN
R911311789 REXROTH伺服電機(jī)MSK071E-0450-NN-M1-UG1-NNNN
R911316339 REXROTH伺服電機(jī)MSK076C-0300-NN-M1-UP0-NNNN
R911317624 REXROTH伺服電機(jī)MSK076C-0300-NN-M1-UP1-NNNN
R911315350 REXROTH伺服電機(jī)MSK100B-0300-NN-M1-BP0-NNNN
R911316856 REXROTH伺服電機(jī)MSK100B-0300-NN-M1-BP1-NNNN
R911311545 REXROTH伺服電機(jī)MSK100C-0300-NN-M1-BP0-NNNN
R911317729 REXROTH伺服電機(jī)MSK100C-0300-NN-M1-BP2-NNNN
R911311852 REXROTH伺服電機(jī)MSK101D-0450-NN-M1-BP0-NNNN
R911333387 REXROTH伺服電機(jī)MSK101D-0450-NN-M1-BP2-NNNN

R911325131 MSM019B-0300-NN-M0-CH0
R911325132 MSM019B-0300-NN-M0-CH1
R911325135 MSM031B-0300-NN-M0-CH0
R911325139 MSM031C-0300-NN-M0-CH0
R911325140 MSM031C-0300-NN-M0-CH1
R911325143 MSM041B-0300-NN-M0-CH0
R911325144 MSM041B-0300-NN-M0-CH1

R911308870 HLC01.1C-02M4-A-007-NNNN
R911308869 HLC01.1D-05M0-A-007-NNNN

R911299878 HLB01.1C-01K0-N06R0-A-007-NNNN
R911299879 HLB01.1D-02K0-N03R4-A-007-NNNN

R911286917 NFD03.1-480-007
R911286918 NFD03.1-480-016
R911286919 NFD03.1-480-030
R911286920 NFD03.1-480-055
R911286922 NFD03.1-480-075
R911286923 NFD03.1-480-130

R911306620 HAS01.1-050-072-MN
R911311807 HAS01.1-065-072-CN
R911306007 HAS01.1-065-NNN-CN
R911306619 HAS01.1-075-072-MN
R911306621 HAS01.1-100-072-MN
R911311808 HAS01.1-105-072-CN
R911306008 HAS01.1-105-NNN-CN
R911306664 HAS01.1-125-072-CN
R911306622 HAS01.1-150-072-MN
R911306623 HAS01.1-175-072-MN
R911306624 HAS01.1-200-072-MN
R911306666 HAS01.1-225-072-CN

資訊來源：漳州鼎晟達(dá)自動(dòng)化設(shè)備有限公司